Product Description
This 500l Brewing Expert equipment is a fully automatic control system, usually used in an independently owned micro Brewing Expert that is much smaller than large breweries. This type of micro Brewing Expert is characterized by its emphasis on beer flavor and brewing technology. Micet Craft can customize the design of Brewing Expert equipment according to the Brewing Expert's requirements for beer flavor and brewing technology. We can provide turnkey solutions for 500l Brewing Expert equipment, which include a free consultation, free design, free installation, training, and commissioning. Micet Craft will become your partner in the commercial brewing industry!
500L Brewing Expert Equipment Advantages
· Equipment design as per customer brewing method and brewing beer types can make beer highest to 33 Plato.
· Energy saving, higher brewing efficiency and lower material consumption, higher wort wort extract
· Fully automatic mash, wort, water flow and automatic temperature control
· Well designed steam system to increase heating efficiency and lower energy lost
· More reasonable piping construction to avoid the wort aeration problem and decrease the material lost
· Specially designed jackets on both body and cone to ensure heating and cooling efficiency
· Bigger headspace, the cover headspace volume is calculated separately and extra.
· 100%TIG welding process to weld the tank, jackets welding are all full welding by water, uniform dimpled cooling jacket to ensure no leaking and long life, welds passivated!
· Overall mirror polishing, polishing 6 times to make Ra 0.4um mirror finish, can clean 360° without dead ends.
· Jacket testing 12 hours with air and water, jacket testing pressure is 5Bar, internal shell testing pressure is 4Bar, and before packing we will also have 48hours of water testing.
· Strict quality control and process inspection & testing system, which all the testing record will show on our data late with the tanks shipping, with checking the list and serial numbers to track.
· Insist on a high-end product line to manufacture our tanks, all components like chiller, exchanger, steam boiler, and ABB electronics control systems all adopt international brands to ensure quality and convenient after-sales.
500L Brewing Expert Equipment Standard Configuration
Malt Milling Unit
· Doubled roller crusher 1000kgs/h
· Flexible or flex auger to directly lift the milled grain to mash tun
· Grain hopper with hydrator
Brewhouse Unit
· Mash/Lauter tun, Boiling/Whirlpool tun 2 vessel combination
· Hot water tank and cold water tank for optional in special combinations
· Infusion or decoction brewing methods are designed exactly
· Boiling process can be done under pressure, especially for Brewing Expert at higher altitude
· Two stages or a single-stage heat exchanger for wort cooling
· All the valves are automated pneumatic valve operation
· Sanitary and efficient wort pump automatic controlled
· Completely stainless steel water leaking platform
Fermentation Tank Unit
· Standard stainless steel conical cylindrical fermentation tanks
· Single size or double size as brewhouse is commonly used in microbreweries
· Tanks quantity is exactly calculated by fermentation cycle for various beers
· All manhole, valves, pressure gauges, fittings, etc are included
Cooling Unit
· Insulated glycol water tank for glycol liquid holding and mixing
· Efficiency chillers or refrigerators with freon to supply cooling energy
· Sanitary centrifugal pump for glycol water recycle among tanks and heat exchanger
· Energy saving solution with HLT water recycle use and CLT for wort cooling
Controlling Unit
· PLC semi-automatic control system with pneumatic valve, automatic temperature, mixing of feeding water, accurate measurement of sparging water, automatic liquid level, automatic brewing process control
· PLC fully automatic control system with curve indication and production record printing, with recipe storage function, clients can create new recipe as the exact production requirement
500L Brewing Expert Equipment Speifications
· Effective volume: 500L; Total volume: 625L
· Material: SUS304/SUS316 Stainless Steel
· Heating method: Electric/steam/direct fire heating
· Voltage: 3 phase/380(220, 415,480…)v/50(60)Hz; Single Phase/220(110, 240…)v/50(60)Hz
· Brewing batch: 1-2 brew/day
· Heat transfer efficiency: ≥90%
· Polishing accuracy: ≤0.4μm
· Heat exchange area: 0.7m²
· Required area: 55m²
FAQ
1. What is the capacity of the 500L whiskey distillery equipment?
The capacity of the 500L whiskey distillery equipment refers to its ability to produce 500 liters of whiskey in a single batch.
2. What does the equipment include?
The equipment typically includes a mashing vessel for converting grains into fermentable sugars, fermentation tanks for yeast to convert sugars into alcohol, and a distillation column or pot still for separating alcohol from the fermented mash. It may also come with aging barrels or casks for maturing the distilled spirit.
3. Is this equipment suitable for bars?
Yes, the 500L whiskey distillery equipment is specifically designed for bars that want to produce their own whiskey on-site. It allows bars to create unique and artisanal spirits, catering to whiskey enthusiasts and adding a signature touch to their offerings.
4. Can I customize the equipment for my bar's needs?
Yes, the equipment can often be customized to some extent to fit your bar's specific requirements and space limitations. You may have options to choose different accessories and configurations.
5. How does the equipment work?
The equipment operates through a series of steps, including mashing, fermentation, and distillation. Grains are mashed to convert starches into fermentable sugars, which are then fermented by yeast to produce alcohol. The alcohol is separated from the fermented mash through distillation, creating a raw whiskey product that can be aged further for flavor development.
6. Is it easy to operate the equipment?
The equipment is designed to be user-friendly and easy to operate. However, some basic knowledge of the distillation process may be helpful. Manufacturers often provide training and support to help users get started.
7. Can I legally operate a distillery in my bar?
The legality of operating a distillery in a bar varies from country to country and region to region. It is essential to check local regulations and obtain the necessary licenses and permits before proceeding.
8. How long does it take to produce whiskey with this equipment?
The production time depends on various factors, including the type of whiskey being produced and the aging process. Generally, from mashing to distillation, it may take a few days to a week or more to produce the raw whiskey. Additional aging can take months to years for the whiskey to reach desired flavors.
9. Can I produce other spirits besides whiskey with this equipment?
While the equipment is specifically designed for whiskey production, some distillers may also use it to produce other spirits, such as rum, vodka, or brandy. However, the process and recipes would need to be adjusted accordingly.
10. How can I get more information or purchase the equipment?
To get more information or purchase the 500L whiskey distillery equipment for your bar, you can contact the manufacturer or a reputable supplier specializing in distillation equipment. They can provide details, pricing, and assist you with the purchase process.
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